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MARQUE LIVRES
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24
Model Series 170700, 190700, 191700, 192700, 193700, 220700, 252700,
253700, 280000 V
ertical Crankshaft with Rack & Pinion Control Except Model 286700
Move as shown (A) to increase speed, Fig. 107.
Fig. 106
Fig. 107
A
1
2
...
127
128
129
130
131
132
133
134
135
136
137
...
337
338
CHECK CHART
2
SECTION 1
7
General Information
7
WARNING:
8
SAE VISCOSITY GRADES
11
Gasoline Engines
11
Kerosene Engines
11
Engine Oil
11
CLEAN COOLING SYSTEM
13
AIR CLEANERS
13
Crankshaft (Typical, Fig. 13)
16
(Typical, Figs. 14, 15, 16)
16
TUNE-UP PROCEDURE
18
STEP NO
18
CHECK-UP
19
Check Compression
19
Check Ignition
19
Revised 5/03
21
SECTION 2
23
Ignition
23
BRIGGS & STRATTON
24
IGNITION SYSTEM
24
CHECK IGNITION
24
Check For Spark Miss
24
Remove Flywheel
26
Cast Iron Flywheel
26
Model Series 280000
26
MAGNETRONr IGNITION SYSTEM
28
Identification
28
Disconnect Stop Switch Wire
28
Remove Magnetronr Module
28
Stationary Stop Switch
31
Location
31
RUN Position
31
SECTION 3
39
Carburetion
39
CARBURETOR IDENTIFICATION
41
FLO-JET CARBURETORS
41
: Choke-A-Matic lever
42
TANK MOUNTED CARBURETORS
43
BEFORE REMOVAL OF CARBURETOR
44
High Altitude Compensation
46
Assemble Bimetal Spring
58
Choke-A-Matic
58
Model Series 92000
58
Pre-Load Diaphragm
60
Pulsa-Jet
60
Model Series 113900
60
Type #2999
60
Model Series
63
Remove Carburetor
66
(Pulsa-Jet and Vacu-Jet)
66
Disassemble Carburetor
66
Remove Needle Valve and Seat
67
Assemble Carburetor
70
PULSA-JET LOW EMISSION
71
CARBURETORS:
71
Rotary Choke (Pulsa-Jet)
71
Slide Choke
71
Manual Choke
72
Install Spiral
72
Cast Throttle Shaft
72
Stamped Throttle Shaft
72
Final Adjustment
76
Choke Shafts
78
(LMS, LMT)
78
Remove Fuel Inlet Seat
79
Fig. 103
80
Fig. 104
80
Fig. 105
80
Fig. 106
80
Install Welch Plug
81
Install Fuel Inlet Seat
81
Viton Seat
81
Replaceable Metal Seat
81
Install Choke Shaft and Plate
82
LMS Models
82
(Return Spring on Lever)
82
(Return Spring on Shaft)
82
(Manual Choke, Typical)
82
LMT Models
83
(Metal Choke Shaft and Plate)
83
Install Throttle Shaft
83
Fig. 116
84
Fig. 117
84
Fig. 118
84
Fig. 119
85
Fig. 120
85
TWO-PIECE AND CROSSOVER)
86
ONE-PIECE FLO-JET
86
TWO-PIECE FLO-JET
87
(SMALL, MEDIUM AND LARGE)
87
CROSS-OVER FLO-JET HORIZONTAL
88
CRANKSHAFT ENGINES
88
Small One-Piece Flo-Jet
88
Large One-Piece Flo-Jet
89
Disassemble Two-Piece Flo-Jet
90
Inspection
90
Check Throttle Shaft and
91
Bushings for Wear
91
Threaded Type
92
Repair Carburetor
92
Install Float
93
Check Float Level
93
Assemble One-Piece Flo-Jet
93
Assemble Two-Piece Flo-Jet
93
Assemble Cross-Over Flo-Jet
94
Adjust Carburetor – All
95
Initial Adjustment
95
(Two-Piece Flo-Jet)
96
Remote Throttle Control
96
Two Piece Flo-Jet
96
Fuel Pumps
97
(Crankcase Vacuum Operated)
97
Operation
98
Service Plastic Body Pump
99
Disassemble Fuel Pump
99
Inspect Fuel Pump
99
Assemble Pump
99
Service Metal Body Pump
99
KEROSENE ENGINES
100
135400, 13K400 and 19K400
100
SPECIFICATION TABLES
101
Fig. 162
102
SECTION 4
109
Flywheel Brakes
109
Horizontal Crankshaft
110
Vertical Crankshaft
111
CONTROLS
113
82200 Horizontal Crankshaft
114
Crankshaft, Air Vane Governor
116
Choke-A-Matic, Fig. 33
117
Fig. 41 Fig. 42
119
Fig. 43 Fig. 44
119
Fig. 45 Fig. 46
119
as shown (A), to increase
124
linkage and cable as shown
125
Fig. 72 Fig. 73
125
Thumb Nut Adjustment
126
Governed Idle
126
Fig. 80 Fig. 81
127
Fig. 82 Fig. 83
127
Fig. 84 Fig. 85
128
Fig. 100
130
Model Series 100900, 130900
131
Fig. 106 Fig. 107
132
Fig. 108
133
Fig. 109
133
Fig. 110
133
Fig. 111
133
Fig. 112 Fig. 113
134
Fig. 114 Fig. 115
134
BAND BRAKE CONTROLS
135
Model Series 92000, 93000
135
94000, 95000, 110000
135
REMOVE BAND BRAKE
136
ASSEMBLE CONTROL BRACKET AND
136
BAND BRAKE
136
Adjusting Band Brake
136
TEST BAND BRAKE
137
FINAL ASSEMBLY
137
(System 4
137
Fig. 124
138
Fig. 125
138
Fig. 126
138
Assemble Flywheel Brake
139
SECTION 5
141
Governors
141
Section Contents, Cont’d
142
PNEUMATIC GOVERNORS
142
MECHANICAL GOVERNORS
142
VERTICAL CRANKSHAFT
142
Replace Governor Spring
146
Model Series 90000, 110000
146
Assemble
149
Adjust Top No Load Speed
149
Governor Spring Location
150
Model Series 93400
150
Model Series 133400
150
Single Spring
152
196400, 250400, 256400
152
Adjust Governed Idle
155
Rack and Pinion Control
155
Governed Idle (Non-Generator)
157
Generator Applications Only
157
250000, 280000
160
MODEL SERIES 120000 (Fig. 48)
162
Disassemble Governor
162
Assemble Governor
162
Fig. 53 Fig. 54
164
Fig. 60 Fig. 61
165
Vertical Slide
166
Swivel Control
166
Adjust Governed Idle Stop
167
SECTION 6
171
Compression
171
Compression Test
172
(81 Nm) if the
172
(49.2 KG/cm
172
Cylinder Head Assembly and
173
Torque Procedure
173
Remove Valves
173
Reface Valves and Seats
174
(7.92 mm) Valve Guides
177
VALVE SEAT INSERT REPLACEMENT
178
Remove Valve Seat Insert
179
Install Valve Seat Insert
179
Valve Conversions
180
Installation
180
Cast Iron Cylinder Models
180
, 94000, 95000, 96000
184
SECTION 7A
189
Rewind Starters
189
Rewind starter identification
190
Fig. 1: Old Style
190
Fig. 3: Model Series 100700
190
Remove Rope or Spring
192
Install Spring
192
Wind Spring
192
Install Rope
193
Old Style with Guide Lug
193
Replace Rewind Assembly
194
(For Engines 5 HP & Up)
194
Model Series 100700 Starter
196
Disassemble
196
Remove Rope
199
Inspect Rope
199
Remove Pulley And Spring
199
Assemble Starter
200
Install Pulley and Spring
200
Assembly
200
VERTICAL PULL STARTER
204
DISASSEMBLE
204
SECTION 7B
209
Electric Starter Systems
209
Checking Battery
213
Installation:
214
Cranks Engine Slowly
214
TEST PROCEDURES, BY SYSTEM
215
System 3
215
, System 4
215
Starter Switch Test
217
Test Interlock Switch
217
Model Series 120000
217
MODEL SERIES 130000 Test
219
Tools, Procedure
219
CAUTION:
219
Disassemble Control Assembly
222
Test Rectifier (Grounded)
223
Tools, Procedures (AC)
225
CAUTION, ALL SYSTEMS:
226
(Typical, 12v and 120v)
226
Replace Flywheel Ring Gear
227
(Typical, all systems)
227
Starter Motor
228
Cap Assembly, Fig. 37
230
Pinion Gear
231
Model Series 130000
231
Disassemble Starter Motor
232
Assemble Starter Motor
233
” (6.0 mm), they
235
Install Clutch
238
C-Ring Retainer
241
1/8” (3.0 mm)
242
C-Ring Retainer Type
243
Roll Pin Retainer Type
244
” (111.0 mm) and 4–9/16”
245
(115.9 mm) Housings
246
(111.0 mm) and
246
(115.0 mm) Housings
246
SECTION 7C
251
Alternators
251
TEST EQUIPMENT
252
Single Cylinder Engine Models
253
TABLE NO. 1
253
AC Only Alternator (Fig. 7)
256
TROUBLESHOOTING
258
Equipment To Test Alternators
258
Digital Multimeter
258
Test AC Voltage Output
260
Replace Defective Stator
261
1-1/2 Amp Alternator
261
Used on Model Series 130000
261
Before Date Code 91032500
261
Rectifier (Diode) Test
262
DC Only Alternator Test
263
Tri-Circuit Alternator Test
263
Attach BLACK
263
Quad Circuit Alternator
264
Test Charging Circuit (DC+)
264
Test Lighting Circuit (DC–)
265
Testing Regulator-Rectifier
265
Test Regulator-Rectifier
266
10 Amp System
266
16 Amp System
267
Replacing Rectifier
267
Suggested Wiring Diagrams
268
SPECIFICATIONS
269
SECTION 8
275
Lubrication
275
BREATHER
277
Checking Breathers
277
LUBRICATION SYSTEMS
278
Splash Lubrication
278
Alloy Engines
279
OIL GARD
279
TROUBLESHOOTING OIL GARD
280
SYSTEMS
280
PROBLEM LETTER CAUSE CURE
280
SECTION 9
283
Pistons – Rings – Rods
283
Piston Without Notch on Head
286
Piston With Notch on Head
286
Install Piston Rings
286
Illust. 1 Illust. 2
287
Install Piston Assembly
288
(Without Notch On Head)
288
(With Notch On Head)
288
SECTION 10
291
Crankshafts, Cam Gears
291
CHECK CRANKSHAFT
294
All Engines
294
Check Cam Gear – All Engines
294
Checking Compression Release
294
(Mechanical Yoke Type)
294
Model Series 111200, 111900
295
BALL BEARINGS
295
All Aluminum Model Series
296
Fig. 16
297
Ball Bearing
298
Model Series 300000, 320000
298
Check Cam Gear End Play
298
Install Crankshaft
298
Fill Gear Case with Lubricant
302
Fig. 34 – Removing Gear Case
303
ASSEMBLE
304
Model Series 230000
305
Clockwise PTO Rotation
305
Drain and Disassemble
305
Install Gear Case Assembly
307
Fig. 55 – Check Cam Gear
310
Inspect Parts
311
Remove Control Lever Shaft
312
Assemble Control Lever and
312
Shaft Assembly
312
Cylinder Clip Washer
313
DIMENSIONS
315
Crankshaft Throw
315
SECTION 11
319
Cylinders & Bearings
319
INSPECTION
320
All Models
320
RESIZING CYLINDER BORE
320
Set Up For Honing
321
Hone Cylinder
321
Check Cam Gear Bearing
323
CASE COVER BEARINGS
323
Aluminum Cylinder Engines
323
Repair Procedure
324
Install Bushing, Cylinder
324
(Steel Backed Aluminum NLA)
324
Install Bushing, Sump
325
(Steel Backed Aluminum)
325
REPLACE OIL SEAL
327
TABLE NO. 6
330
SECTION 12
333
Synchro-Balance and
333
Oscillating Counter Balance
333
ASSEMBLE AND TIME ROTATING
334
SYNCHRO-BALANCE
334
HORIZONTAL
334
CRANKSHAFT CAST IRON ENGINES
334
Time Counterweight
335
ROTATING COUNTERBALANCE
335
HORIZONTAL CRANKSHAFT
335
MODEL SERIES 250000
335
Assemble Counterweights
335
Time Counterweights Gears
336
Inspect Counterbalance System
337
Crankshaft
337
Model Series
338
Eccentric Bearing
338
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